Skipped Stitches – Causes and Solutions

Skipped Stitches – Causes and Solutions

Skipped stitches are commonly linked to needle condition, material handling, or machine setup, rather than a mechanical fault.

Before raising a support or warranty request, the checks below should be completed.


Common Causes of Skipped Stitches

Skipped stitches may be caused by:

  • A worn, bent, or incorrect needle

  • An incorrect needle type for the material being sewn

  • Incorrect threading of the machine

  • Inconsistent material handling or movement during sewing

These factors can interrupt stitch formation and lead to inconsistent results.


Before escalating the issue:

  • Replace the needle with a new, correct specification needle

  • Completely re-thread the machine using the supplied threading diagram

  • Test the machine on scrap material that matches the application

  • Reduce machine speed during testing to observe stitch formation

Many skipped stitch issues are resolved by completing these steps.


Important Note

Skipped stitches do not usually indicate a mechanical fault. In most cases, the issue is related to consumables or setup.

Checking needle condition, threading, and material handling should always be the first step before contacting support.


When to Contact Support

If skipped stitches persist after completing the checks above, contact AE Sewing Machines with details of the issue and the steps already taken to support faster diagnosis.

Warning

Important notice

The information provided in this article is intended for general guidance only. Operating procedures, safety requirements, and compliance obligations may vary depending on the specific machine, configuration, application, and working environment. Always follow the instructions supplied with your equipment and ensure work is carried out by suitably trained and competent personnel.

To the fullest extent permitted by law, AE Sewing Machines shall not be liable for any loss, damage, or injury arising from the use of this guidance where equipment is used incorrectly, modified, or operated outside the manufacturer’s recommendations.


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Need further support or looking to optimise your setup?

AE Sewing Machines offers technical support, servicing, genuine spare parts, upgrades, and automation solutions to help improve reliability, efficiency, and long-term performance.

If you require professional assistance, training, or would like to discuss service or support options, our team will be happy to help.

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AE Sewing Machines
Advance Enterprises Automation Ltd
Industrial Sewing Machines, Automation & Support

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